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- File Share | Air Plains
STC upgrade Flight manuals, continued airworthiness and service instructions.
- Cessna 172 180HP | Air Plains
Extreme Performance upgrade for Cessna 172 to 180HP. Upgrade your Cessna 172 with a Lycoming O-360 engine and enjoy a steeper climb, speed and increased useful load. Cessna 172 180 HP 150 mph Cruise Speed 900 fpm Climb Rate 780 ft. Take-Off Distance 17,000 ft. Service Ceiling 2200 hrs TBO 2550 lbs Gross Weight 9% Cruise Speed 20% Climb Rate -17% Take-Off Roll 31% Service Ceiling 11% TBO 11% Gross Weight Performance Increase Complete Kit We provide an all-encompassing kit during the upgrade. We like to call it a NEW firewall forward upgrade. Our goal is to provide all the hardware needed to complete the installation with ease. Models B thru P (Standard Items) New Lycoming O-360 Engine New Sensenich propeller All new Baffles with baffle seal attached Engine isolator mounts(four) with mounting bolts FWD and AFT Spinner Bulkheads Cowl oil door relocation kit Alternator belt New Induction Airbox Carburetor adapter plate Gaskets and mounting hardware Scat hoses Fuel & oil lines Induction air filter element Oil cooler mounts, Flanges/plates Throttle mixture support bracket Installation Hardware and Clamp Kit STC Authorization, Drawings, and Installation Instructions Models B thru H (Additional Items) Engine Mount New Exhaust Oil Cooler Throttle Cable Vacuum Hoses Powerplant It is simple. We believe that 180HP and a fixed pitch propeller provides the best combination of power and reduced complexity for a Cessna 172. The proven and reliable factory new Lycoming O-360-A4M engine comes complete from Air Plains with roller tappets, Slick Magneto, EIS (Electronic Ignition System), wiring harness, spark plugs, carburetor and ring gear. The engine is paired with a light weight Sky-Tec starter and Plane-Power alternator. Powerplant O-360-A4M Horsepower 180 HP Max. RPM 2700 RPM Compress. Ratio 8.5:1 Fuel Consumption 8.5-10.3 GPH Approved Fuel 91AKI / 100L Electronic Ignition Our STC upgrade has the option to incorporate the latest technology of the EIS (Electronic Ignition System). Delivered from Lycoming with lighter weight and improved safety that has been field and flight tested. The Lycoming EIS has no moving parts and nearly eliminates scheduled maintenance requirements. REQUEST QUOTE New Firewall We provide an all-encompassing kit. We like to call it a new firewall forward upgrade. Our goal is to provide all the accessories, components and hardware needed to create a hassle free installation so you can be back in the air quicker. Manufacturer McCauley 1A170 Sensenich 76EM8S Engine Model -A4A,-A4M,-A4N,-A2F, -A3A -A4A,-A4M, -A4N Propeller Model /JFA-76XX /CFA-76XX 14-0-XX Diameter 76 - 74.5 76 Pitch Range 56-60 56-62 Blades 2 2 Propeller All propellers have been matched to provide the best combination of airframe and powerplant. Propeller blades with different pitch rage are available if your goal is to achieve an optimal cruise speed or climb rate. Our fixed pitch propeller provides a light weight installation and low maintenance solution. Black Gray Gross Weight Expand your envelope. One of the best benefits of our upgrade is the ability to carry additional weight on your flights. It adds flexibility on your range planning and an additional safety margin. This is why we developed STC SA2196CE. Your Cessna 172 will be a true 4 seat airplane with 1000+ LBS useful load . Models D thru L +200 Lbs Models M thru P +250 Lbs Model R +100 Lbs Need a bigger envelope? Installation With Air Plains there are a few options to get 180 horsepower into your Skyhawk. We do not sell the "STC Paperwork" only. This is because we believe that the kit parts that we offer with the engine upgrade is the "secret sauce" to a complete, safe and successful installation. We have added several more parts over the 40 years with our continual engineering. Our goal is to make the installer's job as easy as possible. Installation instructions and blueprints safeguard the procedures and standards for installation and maintenance of your new engine... no matter where you choose to have it installed. Did you know that in the state of Kansas there is no sales tax on aircraft maintenance or modification? REQUEST QUOTE Option 1 Install at Air Plains Purchase Complete Kit Engine Provided Installed at our Facilities One flat fee Use our Know-How 2 to 3 weeks Turn Time Option 2 Install at your FBO Purchase Complete Kit Installed by your mechanic Complete Hardware Instructions and Drawings Tech Support provided Forward and Aft Spinner Bulkhead We provide new forward and aft spinner bulkheads with the upgrade to match the propeller and spacer. No other modification is necessary. New Engine Baffle Set The new baffle assembly was designed to improve cooling of the engine and to keep cylinder temperatures down. Oil Cooler is located in the rear baffle to improve efficiency. Engine Mount Installations on models B thru H require a new engine mount provided in our kit. On models I thru P we offer the option to do an inspection of the mount and paint. Weld gussets that help prevent future cracks are also installed. Battery Tray Installation We have re-designed the battery tray to allow easier removal of the left magneto for inspection and maintenance. New Induction Airbox A new induction airbox is provided to accommodate the bigger engine. We have incorporated several improvements to decrease the wear of the components. We offer several products that will enhance your aircraft and add more pleasure to your flying. During an engine upgrade we are able to install other products and accessories efficiently since we start with a clean slate. Accessories Electronic Ignition Engine Monitor Aircraft Interior Engine Pre-Heater Avionics Upgrades Auxiliary Tanks Customer Focus Besides customer satisfaction, one of our main goals is to provide continual airworthiness for your aircraft. We are never done adding more features to the upgrade kit. This is why we fabricate our FAA-PMA parts in-house. We are able to reduce cost significantly to save you more money and provide a product that meets our kit quality standards. We are here to provide future support in your maintenance. Visit our online store to find STC products and FAA-PMA parts. BUY PARTS $314 $940 OEM Vs. Air Plains $1,295 $11,935 $976 $324 $372 $264 Fly at 20 In. Hg. and set a comfortable cruise 2570 RPM 138 MPH Develop more power at altitude and cruise along 8.4 GPH Rich of peak operation at 9,500 feet 20 In. Hg. Manifold Pressure Propeller Speed 2570 RPM True Airspeed 138 MPH 8.4 GPH Fuel Flow Performance Upgrade your aircraft with our 180 Horsepower engine and experience a whole new level of performance. With better cruise speeds and rate of climb, you'll be amazed at the difference. . REQUEST QUOTE Fly above the terrain and get there faster Carry an additional 250 lbs. of payload and pack all your gear Climb to new heights and find the tailwind REQUEST QUOTE Be Unique Congratulations! You own the most popular aircraft ever built. We believe that we have created the ultimate upgrade kit that gives your Cessna 172 more versatility and makes it a true 4 seater . Flying in high density altitude days and adding the capability to carry additional payload are just a few benefits that enhances your flying and adds additional safety . Give your legacy airframe the upgrade it needs to set you apart. You will enjoy a new experience.
- Cessna 182 300HP | Air Plains
Cessna 182 H thru R models are approved 300HP. Replace the original O-470 and step up to fuel injection and better performance with Air Plains. Cessna 182 300 HP 156 Ktas Cruise Speed 1750 fpm Climb Rate 450 ft. Take-Off Distance 24,000 ft. Service Ceiling 1900 hrs TBO 3100 lbs Gross Weight P and Q Models Fly at 20 In. Hg. and set a comfortable cruise 2400 RPM 155 KTAS Develop more power at altitude 14.6 GPH Rich of peak operation at 10,500 feet 20 In. Hg. Manifold Pressure Propeller Speed 2400 RPM True Airspeed 155 KTAS 14.6 GPH Fuel Consumption Need for Speed With additional power you will take advantage of better flying conditions at higher altitudes. True airspeed is your new friend. REQUEST QUOTE 9% Cruise Speed 51% Climb Rate -33% Take-Off Roll 27% Service Ceiling 26% TBO Performance Increase Powerplant IO-550-D IO-520-D Horsepower 300 HP 285 HP Max. RPM 2700 RPM 2850 RPM* Compres. Ratio 8.5:1 8.5:1 Fuel Consumption 75% Power 17-18 GPH 15-16 GPH Powerplant Factory rebuilt, zero time Continental IO-550-D engine equipped with Bendix Mags, wiring harness, spark plugs, non-congealing oil cooler, fuel injection , high capacity oil pump with integral oil filter adapter. New logbook and factory warranty. Why fuel injection? Anytime an engine generates more than 260 HP we believe that fuel injection provides the needed even fuel distribution on each cylinder to make your flying worry free. You will achieve more predictable CHTs and EGTs and enjoy a smoother ride with reduced vibration. This minimizes premature component failure. Did we mention 0% carburetor ice issues? Fuel reservoir tank, accessories and installation hardware Fuel Pump Two or Three Blade Propeller Polished spinner assembly Engine isolator mounts with bolts Manifold pressure/fuel flow gauge(if no primary EDM) Throttle mixture cable assemblies Check valve All new fuel and oil lines and scat-hoses Baffle mod components New prop governor Placards Hardware, switches and clamp kit STC Authorization, Drawings, and Installation Instructions Optional: New Seaplanes West engine mount Complete Kit We provide an all-encompassing kit during the upgrade. We like to call it a NEW firewall forward upgrade. Our goal is to provide all the hardware needed to complete the installation with ease. Muscular Climb Give your VSI a real workout with an aircraft that climbs with the determination of a homesick angel. Whether you're an experienced backcountry pilot seeking a new level of capability navigating thru the terrain or someone eager to embark in a new adventure, you can now fly with greater confidence. REQUEST QUOTE Gross Weight Trolltune Corporation offers STC SA03608AT which allows Cessna 182 models P and Q to increase useful load 150 to 160 pounds in most cases. If you want to get there faster you can carry an additional 25 gallons of fuel by taking advante of auxiliary fuel tanks Pack your extra bag for the trip and stay within the envelope of the weight and balance. Propeller All propellers have been matched to provide the best combination of airframe and powerplant thru flight test and vibration analysis. We offer several propeller STCs to make each aircraft unique. Diameter: 77-78 Engines: IO-520 IO-550 Model: Hartzell PHC-L3YF-1RF /F7691 Diameter: 80-82 Engines: IO-520 IO-550 Model: McCauley D3A34C401 /90DFA Diameter: 80 Engine: - IO-550 Model: Hartzell PHC-L3Y1F-1N /NG8301-5 PROPELLER STCs Installation With Air Plains there are a few options to get 180 horsepower into your Skyhawk. We do not sell the "STC Paperwork" only. This is because we believe that the kit parts that we offer with the engine upgrade is the "secret sauce" to a complete, safe and successful installation. We have added several more parts over the 40 years with our continual engineering. Our goal is to make the installer's job as easy as possible. Installation instructions and blueprints safeguard the procedures and standards for installation and maintenance of your new engine... no matter where you choose to have it installed. Did you know that in the state of Kansas there is no sales tax on aircraft maintenance or modification? REQUEST QUOTE Option 1 Install at Air Plains Purchase Complete STC Kit Engine provided Installed at our facilities One flat fee Use our Know-How 3 to 4 weeks turn time Option 2 Install at your FBO Purchase Complete Kit Installed by your mechanic Complete Hardware Instructions and Drawings Tech Support provided Customer Focus Besides customer satisfaction, one of our main goals is to provide continual airworthiness for your aircraft. We are never done adding more features to the upgrade kit. This is why we fabricate our FAA-PMA parts in-house. We are able to reduce cost significantly to save you more money and provide a product that meets our kit quality standards. We are here to provide future support in your maintenance. Visit our online store to find STC products and FAA-PMA parts. BUY PARTS $314 $940 OEM Vs. Air Plains $1,295 $11,935 $976 $324 $372 $264 Fly above the terrain and get there faster Take advantage of true airspeed at altitude Climb to new heights and find the tailwind REQUEST QUOTE Mr. Popular Like a swiss army pocket knife, many consider the Cessna 182 the best all-around general aviation airplane. That is why we offer several upgrades to make you even more unique. With 300 HP you will fly the best go-anywhere and do-anything aircraft ever made. Achieve better true airspeed, fly higher above the terrain and get to cruise altitude faster with Air Plains power. Go the Distance Stretch your reach in every direction, and give your aircraft the power it needs to fly faster and farther than it ever has before. If you desire running Lean of Peak (LOP) our fuel injected engine paired with an engine monitor is the prefect combination to stretch your range. EGT WELLINGTON, KS SUNDAY 03-APR-2022 07:54AM CDT LAL LAKELAND, FL SUNDAY 03-APR-2022 03:07PM EDT 6h 13m total travel time REQUEST QUOTE Fly non-stop to arrive on time at the destination 6:13 min 1,119 mi Cover some ground really fast in cooler air 186 mph Find the tailwind and enjoy the journey even more We offer several products that will enhance your aircraft and add more pleasure to your flying. During an engine upgrade we are able to install other products and accessories efficiently since we start with a clean slate. Accessories Electronic Ignition Engine Monitor Aircraft Interior Engine Pre-Heater Avionics Upgrades Auxiliary Tanks
Articles (70)
- Air Plains Services Gains PMA for Cessna 172 Spinner Bulkhead
Air Plains Services , a world leader in general aviation engine and avionics upgrades, announced today it has gained Parts Manufacturing Approval (PMA) from the Federal Aviation Administration for its forward spinner bulkhead for a number of Cessna 172 models. This component joins the Air Plains parts catalog that includes the Cessna 172 aft spinner bulkhead PMA component and the forward and aft bulkhead assemblies designed specifically for any Cessna 172 with the Air Plains 180hp engine upgrade STC. “We’re always looking to expand our PMA range of parts for Cessna pistons, focusing on high quality and low market cost,” said Katie Church, Air Plains president. “We’ve already gained design and production expertise for this part through the STC process, so expanding the PMA product line to include legacy aircraft models was a logical extension.” The forward PMA spinner bulkhead (Part #APS0550321-4) is approved for Cessna 172 I through P models and for French-made 172 L through P models. Air Plains produces hundreds of PMA and STC parts for a wide variety of Cessna single-engine piston such as components for the air induction system including airboxes, collars, gaskets, adjustable brackets and baffles assemblies, all available at the company’s online store . For information about the new spinner bulkhead or any Air Plains product, call 1-800-752-8481 or +1-620-326-8904 or send an email to sales@airplains.com .
- Air Plains Services Gains PMA for Airbox Filter Seal Assembly for 172L/M Models
WELLINGTON, KS (July 31, 2025) – Air Plains Services , a world leader in general aviation engine and avionics upgrades, announced today it has gained Parts Manufacturing Approval from the Federal Aviation Administration for the airbox filter seal assembly for Cessna 172 L and M model aircraft. “The seal assembly is an important part of the cooling system and plays a key role in proper CHT management,” said Katie Church, president of Air Plains. “We specialize in PMA parts for Cessna piston, particularly the cooling system, and when we find ways to improve on an original design, we want to add it our product range.” Mechanics at Air Plains report the absence of the filter seal assembly on many L and M model Cessna 172 Skyhawks coming in for engine upgrades. This can cause a change in designed air flow over the engine, resulting in higher CHTs, as much as 10 to 15 degrees F. “The seal is essential to achieve a greater pressure differential in the engine compartment that strengthens the flow of cooler air over the engine,” Church said. “As we’ve done with other components such as the airbox, we’ve made it better, easy to install and less expensive than other options.” Air Plains opted for a special, lightweight polycarbonate plastic due to its higher temperature resistance, weight and strength. The fiberglass-reinforced silicone material is a single piece seal that provides the best differential pressure between the upper and lower cowl and is designed for easy installation. Air Plains offers a wide range of PMA parts for the induction system including airboxes, collars, gaskets, adjustable brackets and baffles assemblies, all available at the company’s online store . For information about the new airbox filter seal assembly or any Air Plains product, call 1-800-752-8481 or +1-620-326-8904 or send an email to sales@airplains.com . ### Air Plains Services, based in Wellington, Kansas, is a leader in general aviation aircraft upgrades, specializing in high performance engine upgrades for most Cessna 172, 180 and 182/182RG piston aircraft, avionics systems and components as well as custom avionics panels, high quality spare parts and enhanced performance systems, and aircraft modification and maintenance . Air Plains stands apart from most other companies, shipping complete, ready-to-install engine upgrade kits anywhere in the world. Air Plains Services, serving the aerospace industry for more than 40 years, is also the home of the Inpulse ADI modification that allows high compression aircraft engines to use 91 octane auto fuel. Air Plains also owns Petersen Aviation of Minden, Nebraska, known worldwide for its wide inventory of Supplemental Type Certificates (STCs) that allow general aviation aircraft owners to use less expensive, unleaded auto fuel instead of 100LL avgas. For more information, visit the Air Plains website at www.airplains.com and follow the company on the Air Plains Facebook and Instagram pages. For information on Air Plains’ Inpulse system for unleaded auto fuel, visit www.flyinpulse.com .
- Air Plains Services Acquires Petersen Aviation
Air Plains Services, a world leader in General Aviation engine and avionics upgrades, announced today it has acquired Petersen Aviation of Minden, Nebraska. Petersen developed Supplemental Type Certificates (STC) that allow general aviation aircraft owners to use less expensive, unleaded auto fuel instead of 100LL avgas. Petersen owned STCs for 48 engine types powering more than 100 airframes around the world, all of which now transfer to Air Plains. “We’ve been working with Todd Petersen for more than 10 years and we’re so excited he has entrusted us to continue his family’s legacy of innovation and customer service through this acquisition,” said Air Plans President Katie Church. “Todd developed our Inpulse anti-detonation injection STC for high-horsepower engines to burn auto fuel so we now offer the full range of auto fuel STCs for the industry.” For the immediate future, Air Plains will continue to sell the STCs through the Petersen website as well as by contacting Air Plains. Contact Air Plains or order through Petersen’s website .



